BPS Technology update – TOKU

Black Powder Solutions (BPS) Technology Update

Table 2: Statistical Values Determined from PSD Analysis
Table 2: Statistical Values Determined from PSD Analysis
Figure 3: Scanning Electron Microscope Pictures at x15,000 Magnification
Figure 3: Scanning Electron Microscope Pictures at x15,000 Magnification
Figure 4: Particle Size Distribution for Before Filtration Sample
Figure 4: Particle Size Distribution for Before Filtration Sample
Figure 5: Particle Size Distribution for After Filtration Sample
Figure 5: Particle Size Distribution for After Filtration Sample

Black powder magnetic separator systems cleaning cycles are determined by set service routines (PM) and or pressure differential gauge readings. As the BPS systems operate with very low differential pressure, standard pressure gauges struggle to provide accurate readings to identify cleaning is required. The PM cleaning cycles may be subject to early saturation as black powder contamination volumes may fluctuate before set cleaning cycles are reached.

BPS is pleased to share inclusion in its offering of a new digital differential pressure technology (TOKU Systems) that reads in increments as small as 0.001 kPa (0.0001450377 PSI) identifying loading patterns leading up to full saturation. This makes it ideal for measuring increases in buildup of sub-micron contaminants found in crude, refined hydrocarbon liquids, dry natural gas, and produced water applications.

To further analyze sensor performance, a combined graph was created showing both the differential pressure (DP) readings and their rate of change over time. This visualization provides insight into the transition points in contamination buildup and allows for the establishment of actionable maintenance  thresholds.Our  new differential pressure sensor technology will allow strategic planning and use of predictive algorithms for managing cleaning   and operational  costs, thus ensuring higher operational efficiency and utilization of customized PM routines based on real time environmental feedback.

As shown in the graph below: the DP vs. Time curve initially remains flat, then begins rising linearly,followed by a steep exponential increase, ending with a plateau as the magnetic element approaches   saturation.

SUMMARY

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